Industrial & Manufacturing

Manufacturing & Industrial ERP

Complete shop-floor visibility from raw material inward to finished goods dispatch. Multi-level BOM, job-card stage routing, subcontracting challans, and machine maintenance.

Infinite-Level BOM

Manage complex multi-tier assemblies, component scrap allowances, alternative part rules, and dynamic cost rollups based on fluctuating raw material prices.

Real-Time Job Work Tracking

Track material sent to outside process houses and vendors. Monitor pending job-work quantities, allowable process shrinkage, and GST compliance challans.

Machine & Operator OEE

Capture machine run-hours, downtime breakdown causes, preventive lubrication schedules, and operator piece-rate outputs directly from the floor.

End-to-End Industrial Workflow Modules

Replace whiteboards and Excel production logs with an automated digital thread.

Bill of Materials (BOM) & Routing

  • Hierarchical multi-level sub-assembly trees
  • Operation-by-operation routing sheets & standard cycle times
  • Configurable scrap, burning loss, and allowance percentages
  • Engineering Change Orders (ECO) with version history

Production Planning & Work Orders

  • Sales-order driven Work Order (WO) generation
  • Material Requirement Planning (MRP) shortage alerts
  • Barcode/QR-tagged job cards for floor operators
  • Stage-wise quality inspection checkpoints

Subcontracting & Job-Work

  • Outward job-work delivery challans (Annexure IV compliant)
  • Job worker stock ledger & pending balance tracking
  • Process shrinkage & scrap reconciliation
  • Automated vendor service bill matching against inward GRN

Inventory & Batch Traceability

  • Heat number, coil number, and raw material batch tracking
  • Multi-warehouse stock (Raw Material, WIP, Finished Goods)
  • Auto-reorder level triggers with supplier lead-times
  • FIFO / LIFO inventory valuation ledgers

Quality Control & Maintenance

  • Goods Inward Inspection (GRN QC) with rejection slips
  • In-process stage inspection & rework tracking
  • Preventive machine maintenance log & breakdown alerts
  • Spare parts consumption ledgers

Invoicing & Production Costing

  • Automated GST e-Invoicing & e-Way bill generation
  • Batch-wise production cost analysis (Material + Labor + Overhead)
  • Rejection & scrap valuation reports
  • Direct two-way synchronization with Tally Prime and SAP

Frequently Asked Questions

Yes. The ERP supports infinite-level hierarchical BOMs with sub-assemblies, scrap percentage allowances, raw material substitutions, and automatic unit cost rollups based on purchase lot prices.
It tracks outward raw material delivery challans to external job workers, tracks process loss/scrap reconciliation, generates GST job-work challans, and reconciles inward finished/semi-finished goods with vendor billing.
Yes. Full two-way traceability from incoming vendor purchase batch to intermediate job-cards and outgoing finished goods sales invoices, including Certificate of Analysis (CoA) attachments.

Upgrade your plant operations today

Schedule a manufacturing consultation to walk through BOMs, job-work challans, and shop floor scheduling.

Schedule Manufacturing Demo