Industrial & Manufacturing

Manufacturing & Industrial ERP

Complete shop-floor visibility from raw material inward to finished goods dispatch. Multi-level BOM, job-card stage routing, subcontracting challans, and machine maintenance.

Book Manufacturing Demo Explore Shop-Floor Modules ↓

Infinite-Level BOM

Manage complex multi-tier assemblies, component scrap allowances, alternative part rules, and dynamic cost rollups based on fluctuating raw material prices.

Real-Time Job Work Tracking

Track material sent to outside process houses and vendors. Monitor pending job-work quantities, allowable process shrinkage, and GST alongside EU/UK VAT compliance delivery documentation.

Machine & Operator OEE

Capture machine run-hours, downtime breakdown causes, preventive lubrication schedules, and operator piece-rate outputs directly from the floor.

Engineered for the Plant Floor

End-to-End Industrial Workflow Modules

Replace whiteboards and Excel production logs with an automated digital thread.

Bill of Materials (BOM) & Routing

  • Hierarchical multi-level sub-assembly trees
  • Operation-by-operation routing sheets & standard cycle times
  • Configurable scrap, burning loss, and allowance percentages
  • Engineering Change Orders (ECO) with version history

Production Planning & Work Orders

  • Sales-order driven Work Order (WO) generation
  • Material Requirement Planning (MRP) shortage alerts
  • Barcode/QR-tagged job cards for floor operators
  • Stage-wise quality inspection checkpoints

Subcontracting & Job-Work

  • Outward job-work delivery challans (Annexure IV compliant)
  • Job worker stock ledger & pending balance tracking
  • Process shrinkage & scrap reconciliation
  • Automated vendor service bill matching against inward GRN

Inventory & Batch Traceability

  • Heat number, coil number, and raw material batch tracking
  • Multi-warehouse stock (Raw Material, WIP, Finished Goods)
  • Auto-reorder level triggers with supplier lead-times
  • FIFO / LIFO inventory valuation ledgers

Quality Control & Maintenance

  • Goods Inward Inspection (GRN QC) with rejection slips
  • In-process stage inspection & rework tracking
  • Preventive machine maintenance log & breakdown alerts
  • Spare parts consumption ledgers

Invoicing & Production Costing

  • Automated GST, EU/UK VAT & US Sales Tax e-Invoicing & e-Way bill generation
  • Batch-wise production cost analysis (Material + Labor + Overhead)
  • Rejection & scrap valuation reports
  • Direct two-way synchronization with Tally Prime and SAP

Frequently Asked Questions

Yes. The ERP supports infinite-level hierarchical BOMs with sub-assemblies, scrap percentage allowances, raw material substitutions, and automatic unit cost rollups based on purchase lot prices.
It tracks outward raw material delivery challans to external job workers, tracks process loss/scrap reconciliation, generates GST job-work challans alongside EU/UK VAT subcontractor documentation, and reconciles inward finished/semi-finished goods with vendor billing.
Yes. Full two-way traceability from incoming vendor purchase batch to intermediate job-cards and outgoing finished goods sales invoices, including Certificate of Analysis (CoA) attachments.
Work centers are modeled with finite capacity constraints, shift calendars, and planned preventive maintenance windows. The production scheduling engine sequences jobs to minimize changeover times, highlights machine bottlenecks, and dynamically recalculates delivery dispatch commitments based on live overall equipment effectiveness (OEE) metrics.
Yes. Inward raw materials are placed on automatic quarantine hold pending laboratory QC verification. Technicians record physical, chemical, and dimensional test parameters against master specifications. Material is released to inventory only upon QA approval; rejected lots trigger automated supplier debit notes and return-to-vendor (RTV) delivery challans.

Upgrade your plant operations today

Schedule a manufacturing consultation to walk through BOMs, job-work challans, and shop floor scheduling.

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